The National Highway Traffic Safety Administration (NHTSA) has launched a preliminary evaluation into 1,236,155 Ford Explorer vehicles. The probe focuses on 2021–2026 model year SUVs, including those used by law enforcement, following reports of side airbag malfunctions.
Regulators are investigating claims that airbags may cause chemical burns upon deployment. The agency has received 11 reports involving crashes or fires, resulting in 10 documented injuries. Victims reported second- and third-degree burns, with some incidents involving propellant residue melting clothing.
While the investigation does not constitute a recall, NHTSA is assessing the frequency and scope of the potential defect. If the agency confirms a fault, a formal recall process will follow. Currently, no fatalities have been linked to the issue.
Ford has been under pressure to address vehicle quality concerns. CEO Jim Farley recently overhauled leadership in manufacturing and engineering departments to improve standards. Despite these efforts, the company continues to manage a high volume of safety-related investigations and recalls.
