The Russian company Systems of Autonomous Energy (SAE) has announced plans to launch a full-cycle assembly line for traction batteries designed for the Evolute i-Space hybrid crossover. The manufacturer intends to produce three initial prototypes by the end of 2026 to undergo comprehensive testing and real-world vehicle trials.
The batteries utilize lithium iron phosphate (LFP) prismatic cells, chosen for their durability and safety. To ensure reliability in the Russian climate, the design includes a thermal management system for cold-weather heating and a proprietary battery management system (BMS) to prevent overheating, overcharging, and deep discharge.
SAE is managing the core production processes internally, including cell preparation, module assembly, housing installation, and laser welding of busbars. The use of laser equipment allows for a more compact arrangement of cells by reducing the number of intermediate components within the battery pack.
While the current phase focuses on pre-production units, the company aims to establish full-scale manufacturing by the end of 2027. Future development plans include increasing the localization of components, specifically by transitioning to the domestic production of battery housings.
