The global electric vehicle market now includes over 60 million vehicles, shifting the focus of manufacturers from proving feasibility to optimizing large-scale production. Companies are increasingly adopting pressure-sensitive adhesive (PSA) tapes to improve manufacturing efficiency, reduce scrap rates, and support automated assembly processes.
PSA tapes offer a versatile alternative to traditional liquid adhesives and mechanical fasteners. They eliminate the need for curing time, which reduces capital expenditure on equipment like curing ovens. Products such as the Avery Dennison Volt Tough Stretch provide dielectric insulation that can be applied inline and withstand stamping processes without tearing.
These tapes facilitate automation through strategies like pick-and-place and wide-web lamination. Because bonding occurs upon contact, they prevent component shifting during assembly, ensuring positional accuracy. Furthermore, customized liner release forces and adhesive systems protect delicate materials like mica or ceramic paper from damage during high-speed production.
Manufacturers can integrate vision systems with pigmented adhesives or printed liners to verify part placement, allowing for early defect detection. By minimizing misalignment and handling damage, PSA tapes help producers increase overall yield and lower total manufacturing costs. Avery Dennison collaborates with OEMs to tailor these solutions during the design phase.
